iTAC.Asset.Analyzer: Real-time production data
Creating a digital thread for your organization
Does your IIoT solution pretend to be state-of-the-art, while actually being a disguised dinosaur from the previous century? Does your IIoT Solution overlook your end-users? Is it hard to use and require years of training and experience to effectively analyse, and visualize production data ? Does it take months to get up and running to see the first results?
The Asset.Analyzer is a solution that keeps the end user in mind and is designed to be used in all manufacturing industries. It provides the necessary transparency and analytics framework to ensure comprehensive control over production equipment and processes. Its dashboarding tool provides a centralized platform,
from where all information about your machinery and equipment can be consolidated. Its correlation engine gives real-time insight about how different machines and processes are influencing each other and the production performance, analyzing data across processes, machines, locations and departments.
Manufacturers need solutions that
- Have all their machine data in a single place (neat and consolidated).
- Enable them to optimize their processes and drive efficiency without introducing more complexity to their lives.
- Enable data-driven decisions, based on real-time data and pro-active alerts.
- Can be tailored and allow the production and management teams to respond quicker and be more agile.
Asset.Analyzer is designed for all manufacturing industries
- It provides transparency and analytics for comprehensive control over your production equipment and processes.
- All your machine data is in a single space.
- Advanced AI, anomaly and correlation engines offers valuable insights into how different machines and processes impact production performance.
Product Sheet – iTAC.Asset.Analyzer
Gain more in-depth knowledge and learn more about the technical features of the iTAC.Asset.Analyzer in our product sheets.
Contact us for a free evaluation live on your shopfloor!
Your critical success factors with the iTAC.Asset.Analyzer
Empower your manufacturing teams
- Take back control of your data and harness it to enable true data-driven decisions.
- Achieve true proactivity, preventing problems rather than just reacting to them with unparalleled real-time visibility and transparency.
- Expose all those hidden opportunities for improvement that are otherwise to illusive to find.
True plug-in-and-play
- The solution is fast to deploy, can be done remotely with zero downtime.
- It is easy to use, out the box: Our average users are up and running, creating their own dashboards in less than 3 hours.
- Zero touch / zero maintenance KPIs: Our advanced AI Downtime tracker allows you to track your key KPIs with zero input, configuration or maintenance.
Designed for the people who will use it
- Access to all the features for operators, production specialists, engineers, and management without the need for specialised skills or training.
- A system for the shopfloor, not just IT and AI experts.
Complete connectivity solution
- Multi-industry and vendor-agnostic.
- Fast and easy to deploy.
- With future-proof connectivity maximizing on iTAC’s 25 years of experience in connecting shop floor systems.
Who needs the iTAC.Asset.Analyzer and why?
Are we using our resources efficiently? What are the key causes behind our production losses? Are we planning our resources effectively? How can we improve our equipment and resource utilization?
Our organization does not have enough transparency to benchmark and compare the production performance and efficiencies of different processes, machines, location and departments to enable timely and effective strategic decision-making.
The iTAC.Asset.Analyzer delivers a centralized flexible dashboarding tool for the real-time visualization of production performance across processes, machines, locations and departments.
Why are all my light towers showing green, but I still am not meeting my production targets? Are we knowingly producing parts with a high-scrap cost? Why is my work-in-progress growing? What units are taking so long to complete and why?
Collecting information on the previous days of production is tedious. Our teams spend hours collecting data from individual machines and manually analyzing it. As a result, production management must make decisions without the full picture. We only establish why we lost output after the fact.
The iTAC.Asset.Analyzer provides production management with real-time metrics to monitor the current production performance and quality. This enables them to make pro-active data driven decisions.
Why did our attrition rate suddenly jump? Why does this component register so many false-calls at the AOI? Why does the miss-pick rate vary so much on this machine? Does the peak oven temperature effect my defect rate ? How does the printer squeegee pressure effect my defect rate at different humidity levels?
Our failure analysis is slow and manual, often involving multiple separate teams and data sources. Our engineers spend weeks collecting data and doing analysis to figure out what the root-cause of the current problems are.
The iTAC.Asset.Analyzer provides engineering teams with a complete data traceability, easily combining upstream and downstream sources for a complete digital thread of the production system. It facilitates ease root cause identification through AI-assisted correlations, accelerating any problem-solving task.
How do we update our system for Vendor “A” next week, when they upgrade to the new version? How will this effect all the reporting tools? How do we improve the system to prevent a big outage for the next update? How do we ensure that we do not lose important system data during the scheduled maintenance?
Our current systems to access machine and production data are slow and unreliable. Our IT team has to maintain relationships with each machine vendor for compatibility with future S/W and protocol updates.
The iTAC.Asset.Analyzer provides vendor neutral connectivity, with iTAC managing all relationship with equipment manufactures to ensure a continuous and uninterrupted services. The platform is designed to high uptimes, even when upgrading or updating the system.